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Trade, Innovation and Talent:
Powering manufacturing competitiveness in North America
by Joe Loughrey
President and Chief Operating Officer; Cummins Inc.
May 8, 2008

 

Thanks, Chris, for that nice introduction.

It is exciting to be part of the World Trade Celebration and to be in the company of so many other people who understand the importance of international trade to the success of companies in the United States and Canada.

I am going to spend a few minutes this evening sharing my thoughts on the enormous role international trade plays at Cummins and on what it takes to be competitive in America.

Before I jump into the heart of my remarks, I wanted to take just a moment to thank the World Trade Center - Buffalo Niagara for its efforts to promote trade across upstate New York, the Southern Tier and Ontario.

The World Trade Center, much like the 300 similar organizations around the world, provides invaluable support to businesses that understand that success in today’s global marketplace requires operating with a world view.

Please join me in a round of applause for our hosts this evening.

Although most of you probably have some idea of who we are and what we do at Cummins, I thought it may be helpful to give you a brief overview of our company.

Cummins is the world’s largest independent manufacturer of diesel engines and related components. In addition to producing engines, we are a leading maker of power generation products and have four components businesses, which manufacture filtration products, exhaust aftertreatment systems, turbochargers and fuel systems.

We also have a worldwide distribution business that serves customers in more than 160 countries and territories through a network of 5,500 distributor and dealer locations.

Our products range from small engines for equipment like irrigation pumps, fork lifts and home generators … to medium and heavy-duty engines for pickups, Class 8 trucks and construction equipment … to high horsepower engines for mining equipment, power generation, commercial marine and oil and gas applications – as well as a variety of components that we sell to our competitors.

We are a Fortune 250 company based in Indiana that is doing very well, despite economic uncertainty in the U.S. But we didn’t enter the decade in such good shape.

The economy and many of our markets took a major downturn starting in the third week of June in the year 2000. In 2001, our sales were $5.7 billion – and we lost $103 million.

Compare that to last year, when we earned after-tax profits of $739 million on sales of $13 billion. The last four years have been the best four-year period for Cummins in terms of after-tax profits as a percentage of sales since the 1960s when the U.S. heavy-duty truck market rapidly dieselized.

In fact, total shareholder returns have averaged 58 percent a year for the past five years – 9th best among the Fortune 500 over that period.

To be fair, Cummins has benefited from a strong economy in most of the world – until recent months, anyway. But our improvement wasn’t simply a matter of Cummins riding the economic wave – and it didn’t happen by accident.

  • We changed the way we went to market in the heavy-duty truck engine business and reduced fixed costs. This resulted in the 2002 consolidation of our heavy-duty engine manufacturing operations in Jamestown, New York.
     

  • We decided to make the investment in technology that was necessary to hit the tough new emissions standards in 2002 and beyond on time while others lobbied for delay. This decision has contributed greatly to the significant market share growth we have seen in the last couple of years.
     

  • We successfully reorganized our power generation business and our approach to pursuing market opportunity.
     

  • In order to become truly efficient in customer support, we decided to move to fewer, larger North American distributorships in which we took an equity stake where it made sense, and
     

  • We thoroughly studied market opportunities in India, China and Russia and have aggressively pursued them since.

We also introduced Six Sigma early in the decade, not only as a way to improve quality and reduce costs, but to enhance our overall execution skills as well.

We used Six Sigma tools to determine where we should focus effort and achieve alignment, and to help us learn to meet deadlines better.

Since the beginning of the decade, we have completed almost 11,000 projects. We have another 2,800 underway today with more than 4,500 in the hopper waiting for a belt to be assigned.

The point is, we took a hard look at ourselves, didn’t like what we saw and made significant changes. Good things happened as a result of these changes.

We hit all the major emissions change dates, and more importantly to customers, our products have proven to be consistently better than our competition in markets like heavy-duty truck, medium-duty truck, transit bus, RV, pick-up truck, construction, commercial marine and power generation.

So, while many of our North American markets are flat or down right now, share growth -- due to having better products -- has largely mitigated the impact on us.

Also, our global network was strengthened and our international business grew faster. Non-U.S. sales accounted for 54 percent of our business in 2007, and 57 percent in the first quarter of this year.

Our Jamestown Engine Plant, which is about 75 miles southwest of here, benefited greatly from the significant strategic changes we made. In September 2002 about 750 people worked in the plant, building about 125 heavy-duty engines a day. Today we have nearly 1,500 people building an average of 460 engines a day – more productively thanks to the plant’s innovative team-based work system.

As such, our Jamestown Plant has been an engine – pun intended – for growth for our suppliers, some of whom such as: Power Drives, G.W. Lisk, Aerostar Group, Nixon Peabody, Corning, Adecco Employment, Unifrax and Linamar– call New York home.

We have been producing engines in Jamestown for 30 years and just six weeks ago celebrated a significant milestone at the plant: The production of our 1 millionth engine. As you can see, our ties to the region have been strong and are getting stronger.

How’s that for a little good news for the regional economy!

(BRIEF PAUSE)

Cummins is very proud of its ties to New York and of our workers in this region. Our Jamestown Plant Manager Matt McQueen and several members of his team – as well as representatives from our Cummins Northeast distributor that serves this region -- all made the trip here tonight.

Would you stand and be recognized?

Thanks for being here and for your terrific work – but don’t even think about blaming me if production or sales drop tomorrow!

Historically, Cummins has been known primarily as a North American heavy-duty truck engine manufacturer. This remains our single biggest market, but increasingly it is only part of the Cummins success story.

Cummins produced nearly 900,000 diesel engines last year, with more than half of those manufactured and sold outside the United States.

Last year, the U.S. heavy duty truck engine market fell – as expected – by almost 50 percent due to changes in emissions regulations. Despite the challenges in that important market, 2007 was the most profitable year in the Company’s history - something few on Wall Street thought possible before the year began.

And we expect 2008 to be better yet.

(PAUSE)

This would not have been possible without a strong and growing international presence. For example:

  • Cummins is the largest foreign producer of diesel engines in both China and India, where we have built large – and growing - businesses over the past 30 years or more.
     

  • We have established ourselves as a major provider of power generation solutions in the Middle East, where the demand for both standby and primary power is expected to continue to grow significantly in the years ahead, and
     

  • Cummins is the market leader for medium-duty diesel truck engines in Brazil and our share is growing.

For me, this is very exciting because my personal interest and involvement in global trade and exchange is not new.

Forty years ago this past January, I began an international economic growth class taught by an African professor at the University of Notre Dame. It changed my perspective.

Until then I had thought math and science were where I was headed. However, after that course, I changed my major and looked for ways to get involved in things international on campus. When I returned for my sophomore year, I joined the local chapter of AIESEC, a French acronym for an organization that was created in 1948 in Europe.

Its original purpose was to promote international understanding and cooperation through a variety of student exchanges in the hope of preventing another world war.

I am still involved as an advisor and am happy to say that the organization is celebrating its 60th anniversary this year. It now has a presence in more than 100 countries with chapters on more than 1,100 campuses worldwide.

As you know, the 60's were a time when many students were not happy with the ways of the world, me included, and involvement in this organization became a way to channel my energy into something constructive, important -- and for me very developmental.

I got so involved with AIESEC while at Notre Dame that I traveled throughout the U.S. and the world, starting more local chapters, raising money and finding ways for the organization to get involved in the issues of the day. My first international trip was to Japan for 3 weeks in March of 1970…right in the middle of the spring semester of my junior year.

By the time I graduated from Notre Dame in 1971, I had become the full-time president of the organization, which eventually brought me into contact with Cummins.

I first learned about Cummins through members of AIESEC’s Board - Frank White, a writer of the ‘Alliance for Progress’ in the Kennedy Administration; Sandy Trowbridge who was the youngest U.S. Secretary of Commerce ever and an early advocate of the social role of management; and Jack Wadsworth, senior Vice President at First Boston, an advisor to Cummins and one of the very early proponents of U.S. investment in China.

We sought and earned Cummins' support for work we were doing in South Africa to break the color bar by providing management internships to black South Africans. Then a short time later, I was asked to help plan the first overseas trip for Tim Solso -- now Cummins Chairman.

His trip went well enough that I got a job offer, and I joined Cummins because I saw a company that made useful products, had great people and values; and was interested in becoming more international.

I have stayed for more than 34 years because all these things turned out to be true, and I wanted to be part of making Cummins more international.

For Cummins, our ability to compete successfully on a global stage is essential to our future. It has reduced the cyclicality of our business, given us access to the best talent around the globe and provided room to grow the business, which is good for all our employees and communities around the world.

Our strong financial position today – low debt, fully funded pensions, investment-grade credit ratings and plenty of cash on hand - gives us the flexibility to invest in the people, products, facilities and technologies for future growth.

Cummins has more opportunities now than at any other time in my career with the Company. We are already seeing those opportunities translate into growth right here in the United States.

  • Our new light-duty diesel engine plant in our hometown of Columbus, Indiana, is being built on the same spot that was vacated when we consolidated our heavy-duty engine production in Jamestown. By the end of the decade, when the first engines start rolling off the line, we expect the operation to employ more than 600 people.
     

  • Last month, ground was broken on a new office building in Columbus that will house 500 Cummins professionals by this time next year – capacity we need to meet the demands of our business.
     

  • We opened a second turbocharger manufacturing facility in Charleston, South Carolina, to satisfy the needs of one of our fastest-growing product lines.
     

  • And in Jamestown, we are expanding capacity to meet anticipated future growth.

Our U.S. growth story is only part of the picture. In fact, Cummins is expanding fast outside the United States, too. The point is, we are growing both domestically and internationally and that growth is a result of our improved ability to compete around the world.

Despite what many isolationists would have us believe, international trade is not a zero sum game. Growth outside the U.S. doesn’t have to come at the expense of American workers and American communities. In fact, Cummins is proof that strength in international markets can lead to job gains at home.

Not only has our U.S. workforce grown over the past few years, but Cummins remains a large exporter of finished products and components. In 2007, our U.S. operations exported nearly $3.5 billion worth of finished products and components.

These are high-quality, high-tech goods being produced by American workers and sold outside the country, such as:

  • Heavy-duty engines made in Jamestown and sold in Australia

  • Natural gas engines made in North Carolina and sold in China

  • Generator sets made in Minnesota and sold in Brazil

  • And fuel systems made in Indiana and sold in Sweden

These are just some of the great examples of how our global presence benefits our domestic operations.

In fact, the export story doesn’t get nearly enough attention in the debate over international trade today. Some politicians would have you believe nothing is made in America these days, yet the manufacturing sector of the U.S. economy produces 15 percent of the country’s GDP. It’s still the largest and most productive sector of the economy.

It also offers the highest wages – 23 percent above the national average – and creates more business activity and jobs than any other sector.

And it provides more than 60 percent of all U.S. exports, which in 2007 amounted to more than $1 trillion worth of goods. Of that, more than 20 percent goes to Canada, to which U.S. exports have grown more than 50 percent since 2002.

At the same time, Canadian companies – which export even more into the U.S. than is imported from the States – have seen their exports to this country grow at a similar rate over the last five years.

Unfortunately, in a very political environment, the candidates tend to talk in sound bites and NAFTA is now a target. There is no question that the imbalance of trade within NAFTA has soared since 2000. The deficit has almost doubled to $140 billion in 2007 – from $77 billion in 2000.

But, 95 percent of that increase in this trade deficit - $58 billion of the $63 billion – was due to energy imports, and not manufactured goods. The U.S. needs this oil and gas, and wouldn’t we rather get it from our friendly neighbors than elsewhere?

Overall, NAFTA is not the cause of lost U.S. manufacturing jobs – certainly not at our Jamestown plant. In 2006 and 2007, one-third of the engines shipped from our Jamestown plant went to Mexico or Canada. In the 1990s, we actually made engines in Mexico that today are made in Jamestown and exported to Mexico.

There’s no doubt that international trade has created hundreds of jobs in our Jamestown plant and in those of our suppliers in the region.

And who says NAFTA isn’t working?

(PAUSE)

Much has been made about the so-called outsourcing of America. And it’s true that many American companies, including Cummins, have looked outside their own borders for high-quality, low-cost goods and labor to remain competitive.

But outsourcing is not new. My first exposure to outsourcing was in the early ‘60’s when my uncle moved with his textile company to South Carolina from our hometown in Massachusetts. It has since moved to China.

Think about it.

All companies owe it to their customers and shareholders to provide the best value for the products they make. In our business, being the low-cost producer is a fact of life.

For Cummins, though, the notion of being a globally competitive manufacturer goes well beyond finding low-cost parts and labor.

Cummins has staked its future on the ability to be a global power leader by positioning ourselves within emerging markets so we can grow with them and take advantage globally of the assets we create there. Having the flexibility to deal with market or geographic economic swings, and the vagaries of exchange rates is important to us.

American and Canadian manufacturers can compete with those from low-cost countries. In fact, workers in our two countries are already among the most productive in the world.

In order to maximize access to world markets for our companies, our leaders should be pursuing free trade agreements that level the economic playing field. At the same time, we should demand that environmental safeguards and workers rights provisions be included and due attention be paid to the effect trade agreements can have on those in poverty in developing countries.

Too often today, though – at the least in the United States – our leaders are resisting the tide of internationalism, which they blame for washing away jobs.

While some American jobs have been lost as a result of outsourcing, the fact is that manufacturing output has increased an average of 3.7 percent a year over the last 50 years for a total increase of 700 percent. Since NAFTA, U.S. manufacturing output is up 66 percent.

This increase in output is primarily due to strong growth in productivity and much of this is the result of American innovation to stay competitive. What took 1,000 workers to manufacture in 1950 required only 199 workers to produce in 2005.

This is good news and it’s not a new story for America. Early in the 20th century it took 2 American farmers to produce enough food to feed 5 people. Today, because of innovatively applied technology, a single farmer can feed more than 130 people.

There is simply too much talk about preserving jobs that we no longer do competitively and not enough talk about what it takes to be competitive in today’s world.

I learned a long time ago that you can’t successfully and safely drive to where you want to go by constantly looking in the rear view mirror.

As a country, we ought to be investing more in R&D and demand more collaboration among the public, private and academic sectors in this regard. R&D creates new jobs. Cummins knows this from its own experience.

We also need to do more to ensure that American workers have the critical skills needed to compete in a global economy. That means improving our secondary education system with an emphasis on math, science and technology.

It also means that we need to significantly strengthen technical and vocational education so that students who don’t wish to attend a 4-year college are still able to find rewarding careers.

It’s ironic that the single biggest challenge to today’s manufacturing jobs in America – is us.

As a country – despite all the talk about the outsourcing of jobs - we lack the skilled workers necessary to meet the growing demand for advanced manufacturing jobs we can do competitively in America. That gap – which is only going to widen in the coming years as aging baby boomers retire – threatens the manufacturing sector’s future success.

At Cummins, we see it every day in every location where we have manufacturing operations. We struggle to find skilled repair workers, technicians, machinists and other key front-line personnel necessary to help us meet the growing demand for our products.

These are challenging jobs that require skills beyond those traditionally taught in high school, and which can offer significant rewards.

In a 10-county area of Southeastern Indiana we are engaged in a collaborative effort called EcO 2015 to make our region more attractive for investment by connecting the residents to economic opportunities through education.

In general, we are trying to move all residents up one level in their education and/or training by improving K through post-secondary education and workforce development, and aligning them with the economic and skill needs of the area.

As part of EcO 2015, we have implemented a national program called “Dream It Do It” to promote the fact that today’s students can have terrific careers in manufacturing in a wide variety of areas.

31 of the 34 high schools in the region have Dream It Do It champions, and in one year we have already seen a 28 percent increase in students enrolled in advanced manufacturing programs.

The Lilly Endowment, one of the largest charitable foundations of its kind in the country, was so impressed that it awarded us $38 million in January to help support this effort. We hope to create a model to do the same sort of thing elsewhere. This has already started in Indiana.

With the help of the governor, one year ago we created an organization called Conexus Indiana to help other communities across the state get something going. Conexus negotiated the rights to bring Dream It Do It to the rest the state, and the Department of Workforce Development has provided money to support the kickoff of similar efforts across Indiana.

I know there are senior officials here today from Chautauqua County who are working hard with Workforce Investment Boards and other groups to launch Dream It Do It in a five-county area in this region. We applaud their efforts and are committed to supporting them in any way possible.

(PAUSE)

So, instead of rigging the game through isolationist trade policies -- which only serve to force our trading partners to respond in kind -- our elected leaders should be pursuing policies that increase R&D spending and encourage more public/private collaboration.
We also should be promoting free and fair trade – while, of course, demanding that other countries match our efforts at openness. At the same time, we need to recognize that international trade has had – and will continue to have -- a negative impact on some American and Canadian workers and communities.

For these people, international trade is not some abstract economic concept, but rather a force that has had a very real – and detrimental effect – on their lives. We have a responsibility to ensure that they have a chance to develop the skills necessary to move into new jobs and to thrive in the global marketplace.

A few ways we can do that include:

  • Better severance packages for displaced workers

  • Improved job retraining programs

  • Universally “portable” health and pension benefits, and

  • Wage insurance for workers laid-off as a result of outsourcing

(PAUSE)

So what’s my advice for any company that wants to be successful in a more global world?

It’s a difficult question and there are no silver bullets. But I can offer a few thoughts based on our experience at Cummins.

  • Don’t define your markets too narrowly. Remember, less than 10 percent of the consuming public lives in the United States and Canada. Research opportunities and potential distributors to sell your products in global markets – including through American companies that operate globally. Travel to places that might be of major interest to you. Join trade tours and seek help from organizations such as the World Trade Center.
     

  • Find people who speak the language and understand the culture, and don’t be afraid to seek out local partners.
     

  • Continue to invest in your products to improve performance, quality and cost and in your people to continuously improve their skills.
     

  • Work with your people to become a leaner organization by reducing variation in your processes, cutting process cycle times and enabling people to work better together to innovatively apply technology. Push your suppliers to do the same – we do.
     

  • Start regional public-private collaborative efforts to better understand what it would take for your community to be attractive for investment.
     

  • Invest in better education at all levels, especially to improve math and science-related curriculums.
     

  • Encourage more investment in R&D through better collaboration among government, business and universities.
     

  • Support immigration reform to ensure that we are able to continue to attract and keep talent from other countries as we always have.
     

  • Talk to your mayor, county leaders, congressman, senator, governor and other elected officials about supporting these efforts.
     

  • Finally, help tell the manufacturing story. Manufacturing in America is not dead. It is more productive than any other sector in the U.S. economy and any another country in the world today. But being competitive globally in the future requires all Americans to do what we do best – work together to innovate, and to recruit and develop talent from wherever we can find it.

Unfortunately, as I have said, there is no silver bullet. But I am personally convinced that companies that are lean; innovative; involved globally and are able to attract and retain highly skilled workers will be competitive.

But we must do the hard work to ensure that U.S. and Canadian companies and their workers maintain their standing as the most productive and innovative in the world. Otherwise, we will be left behind by those hungrier than we are.

Rather than isolating ourselves from the realities of today’s marketplace by trying to maintain a status quo that simply makes us less competitive, we all are better served by embracing the global marketplace and the opportunities it provides.
To paraphrase a Chinese proverb: We should welcome what we cannot avoid.

Based on his research, Charles Darwin made an observation worth remembering: ‘It is not the strongest of the species that survive nor the most intelligent, but the one most responsive to change.”

(BRIEF PAUSE)

Again, I want to thank the World Trade Center - Buffalo Niagara for inviting me to speak, and to all of you for your work to promote international trade and cooperation by making American manufacturing more competitive.

 
     

 
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